November, 2009 | Oregon A-Team

Epic Barn v1.0 – Completed!

I really can’t believe it. Old man winter really gave us a break this year. It’s almost thanksgiving and we don’t have any snow on the ground. We got our first snow months ago, but it didn’t stick long enough to be annoying.

We have completed v1.0 of our Epic Barn! I’m calling it v1.0 because I’m sure we’ll be doing a lot of finishing work on it before it’s really done, but it is dry enough to put hay in!

Okay, here’s the pictures:

Here’s Donald doing his famous leg hold on the barn to get the hard to reach nails:
Epic Barn South wall

Here’s the south wall completed, which was pretty much done completely by Donald as I was called off to do a bunch of electrical work…
Epic Barn South wall

Honestly, this would not have been done before winter if it weren’t for the Stanfield boys. Donald and Casey did so much on the walls, it was ridiculous.

Nora and Liana have been testing out their new shelter and, so far, are really enjoying it.
Epic Barn

Finally, we completed the North wall!
Epic Barn North wall

And what’s a blog post without Mocha? (This first pic is my new dual-screen desktop image.)
Mocha on the Epic Barn Roof

Mocha has learned how to climb up and down ladders and scaffolding. If we leave a ladder leaned up against a pole, she’ll climb up and walk around on the rafters. I still have no idea how she got up the scaffolding…

Mocha in the rafters

We have started filling up our new barn with hay for the horses. Here is what two tons of hay looks like in our epic barn:
hay Epic Barn
(You can see the horses on the far right of this pic. And since we were going to be stacking hay all the way up to the horses, we built a little wall to keep the nosy out of the hay stack.)

Here is 4 more tons of hay that has since been re-stacked in our barn and you can see the wall we built on the right side of the pic:
hay in the Epic Barn

Before I sign off, I’d like to make a thank you list of all the people who helped us build this epic barn:

Buzz and Connie
Donald
Grampa Joe
Buddy and Carol
Charlie
David
Marcy
Geoffrey
Casey
Clayton
Bryon
Johnny
Beau

THANK YOU!

Ashton and Anna

Well, I think we can finally say it’s all down hill from here.

When I started on this Epic Barn Project, I thought getting the poles all straight and perfectly placed was the hardest part of this barn. Then when I go to the roof, I thought that was the hardest part (as I’ll explain below). Now that we have completed those two difficult tasks, we only have walls left. These walls consist of 2×12 boards nailed vertically to the “cross beams”. Thankfully that doesn’t take a lot of thinking, measuring or calculating to make sure it’s absolutely perfect. We may run into a couple difficult spots (where the rafters come out of the wall for example), but I think it will be easy peasy lemon squeezy compared with trying to calculate where all the roof purlins go… explained below.

Putting up the Second 1/2 Roof

Pretty much all of the material we are using for the Epic Barn Project (including the tin roof) came from our neighbor’s barn. It was just as cool as my barn, but I don’t call it an epic barn because I didn’t build it ;).

Since the roof tin has already been used on a barn, all of the screw holes have already been drilled through the tin. We got very lucky on this first roof because most of the holes were the same distances from each other and lined up with the purlins (wooden 2x4s we screw the roof to). There was only one small area where the purlins and holes didn’t line up.

Unfortunately, the other roof was very sloppy. The holes were all over the place because the old purlins were not perfectly lined up. Even the length of the roofing varied by up to 5 inches!

In this picture you can see that the holes on the top line up with each other, but the length of the tin extends much farther and the second set of holes (bottom) don’t match up either.

So I had to measure every roof tin, put the measurements into excel and put them all in the proper order. Then I had to calculate where the purlins would have to go to match up with all of the holes. Here’s the first half of the purlins: (You can also see the progress on the “West Gable”)